What is Enhancing Performance with Internally Cured Concrete (EPIC2)?

Internal curing increases concrete’s resistance to early cracking, allowing the production of higher-performance concretes that may last more than 75 years. Shrinkage cracking in concrete is a key limiting factor in achieving acceptable long-term performance in concrete bridges, roads, and repairs. When this cracking occurs at an early age, it leaves the concrete and embedded reinforcement exposed to degradation, reducing the service life of the structure. Unlike conventional curing where water is supplied on the concrete's surface, internal curing provides a source of moisture from inside the concrete mixture, improving its resistance to cracking and overall durability.

Improved Infrastructure That Lasts Longer

Internal curing is primarily used in concrete bridge decks where a reduction in shrinkage coupled with lower-permeability mixture designs can provide substantially improved protection to the steel reinforcement. In paving and overlays, the technology reduces the magnitude of crack widths and curling deformations and can be used to extend the spacing between engineered joints. For patching and repair materials, internal curing minimizes the potential for restrained shrinkage cracking associated with high cement content mixtures designed to develop strength rapidly.

BENEFITS

Versatility. Internal curing can be used anywhere traditional concrete is used. It follows the norms of industrial concrete production, making it accessible to any producer already familiar with the state of practice.
Durability. Internal curing mitigates shrinkage cracking that is particularly problematic in low water-to-cementitious materials ratio concretes, allowing construction with lower permeability concretes to improve durability.

Cost Savings. Higher-durability concrete mixtures can last several times longer than traditional concretes, reducing the need to rehabilitate or replace critical elements such as bridge decks during the design life of the bridge, resulting in life-cycle cost savings.

Embodied Carbon Reduction. Internally cured concrete mixtures can be designed with lower water-to-cementitious materials ratios and increased utilization of natural, waste, or alternative recycled cementitious products without reduced performance or increased risk of cracking.

Learn more about this EDC-7 Innovation.

Enhancing Performance with Internally Cured Concrete (EPIC2)

Stage of Innovation:
DEVELOPMENT
(November 2024)

NJDOT has advanced the EPIC2 initiative by drafting special provisions for internal curing and investigating new mix designs, including modifications to High-performance concrete (HPC). The department has engaged with SMEs, communicated with other state agencies for knowledge transfer and with Lightweight Fine Aggregate (LWFA) suppliers for material specifications. Additionally, NJDOT contacted suppliers on the NJDOT-Approved mix plants list, identified candidate bridges for internal curing, and conducted a CPM coordination meeting to discuss the implementation plan. Internal curing was incorporated into the first pilot project, awarded in October 2024, and is currently in the construction phase.

What’s Next?

Steps for the future include determining an absorption rate of LWFA, establishing plant inspection protocols for NJDOT, drafting specifications language to encourage implementation while managing risk, managing the testing program for the pilot projects, and drafting specification language to encourage implementation while managing risk.

Plans are being made to conduct a workshop in late Spring 2025.

Enhancing Performance with Internally Cured Concrete (EPIC2): NEW AND NOTEWORTHY 

Q&A: What’s EPIC2 about Internally Cured Concrete?

Q&A: What’s EPIC2 about Internally Cured Concrete?

Enhancing Performance with Internally Cured Concrete (EPIC2) is a model innovation in the latest round of the FHWA’s Every Day Counts Program (EDC-7). EPIC2 is recognized as an